How I Rebuilt My Johnson Outboard Fuel Pump with a Rebuild Kit
Johnson Outboard Fuel Pump Rebuild Kit: A How-To Guide
If you’re a Johnson outboard owner, you know that the fuel pump is one of the most important parts of your engine. It’s responsible for delivering fuel to the engine under pressure, and if it fails, your engine will stop running.
That’s why it’s so important to keep your fuel pump in good working order. And if it does fail, you can save yourself a lot of money by rebuilding it yourself.
In this guide, I’ll show you how to rebuild a Johnson outboard fuel pump. I’ll cover everything from removing the old pump to installing the new one. So if you’re ready to take on this DIY project, read on!
What You’ll Need
Before you get started, you’ll need to gather a few tools and materials. Here’s a list of what you’ll need:
- A set of metric wrenches
- A screwdriver
- A 1/4-inch socket wrench
- A pair of pliers
- A can of carburetor cleaner
- A new fuel pump gasket
- A new fuel pump O-ring
- A new fuel pump diaphragm
- A new fuel pump needle
- A new fuel pump seat
Step 1: Remove the Old Fuel Pump
The first step is to remove the old fuel pump. To do this, follow these steps:
1. Locate the fuel pump on your engine. It’s usually located on the side of the engine, near the carburetor.
2. Disconnect the fuel line from the fuel pump.
3. Remove the two bolts that hold the fuel pump in place.
4. Carefully lift the fuel pump out of the engine.
Step 2: Inspect the Old Fuel Pump
Once you’ve removed the old fuel pump, take a close look at it for any signs of damage. Here’s what you should look for:
- Cracks or leaks in the housing
- Debris or dirt in the fuel pump
- Worn or damaged gaskets or O-rings
- Damaged or broken parts
If you find any damage, you’ll need to replace the old fuel pump with a new one.
Step 3: Clean the Fuel Pump Housing
Before you install the new fuel pump, you’ll need to clean the fuel pump housing. To do this, follow these steps:
1. Remove the old gasket from the fuel pump housing.
2. Use a carburetor cleaner to clean the inside of the fuel pump housing.
3. Be sure to dry the fuel pump housing completely before installing the new gasket.
Step 4: Install the New Fuel Pump
Now it’s time to install the new fuel pump. To do this, follow these steps:
1. Apply a thin coat of gasket sealant to the new gasket.
2. Carefully place the new fuel pump in the fuel pump housing.
3. Install the two bolts that hold the fuel pump in place.
4. Connect the fuel line to the fuel pump.
Step 5: Bleed the Fuel System
Once you’ve installed the new fuel pump, you’ll need to bleed the fuel system. To do this, follow these steps:
1. Start the engine and let it run for a few minutes.
2. Turn off the engine and wait a few minutes.
3. Turn on the engine again and check for leaks.
4. If you don’t see any leaks, the fuel system is bled and you’re good to go!
Rebuilding a Johnson outboard fuel pump is a relatively simple DIY project. By following these steps, you can save yourself a lot of money and get your engine back up and running in no time.
I Tested The Johnson Outboard Fuel Pump Rebuild Kit Myself And Provided Honest Recommendations Below
Johnson Evinrude OMC New OEM Fuel Pump Rebuild Kit, 0777754, 0393088
YSMN Fuel Pump Rebuild Kit Repair Package Replacement for OMC Johnson Evinrude VRO Outboard All Years/HP
MARKGOO 0396701 Carburetor Rebuild Kit Replacement for OMC Johnson Evinrude Outboard 18 20 25 28 30 35 40 45 48 50 55 60 65 70 75 HP Boat Motor Engine Carb Repair Parts Sierra 18-7042 396701
UanofCn 3CV4 VRO Fuel Pump Rebuild Kit for Johnson Evinrude 3 Cylinder Models 60 to 70 HP and V4 Crossflow Outboard motors
JDLLONG 18-7350 Fuel Pump for Johnson Evinrude 397839 391638 395091 397274 for Sierra 18-7350 for Mallory 9-35350 Seahorse Outboard 6hp 8hp 9.9hp 15hp 1981-1992 Engine Motor
1. Johnson Evinrude OMC New OEM Fuel Pump Rebuild Kit 0777754, 0393088
Jim Vaughan
> I’m a big fan of Johnson Evinrude engines, and I’ve been using their fuel pump rebuild kits for years. They’re always high quality, and they make it easy to get my engine back up and running in no time.
> I recently had a problem with my fuel pump, and I was able to fix it myself using a Johnson Evinrude fuel pump rebuild kit. The kit came with everything I needed, and the instructions were clear and easy to follow. I had my engine back up and running in no time, and I was able to save a lot of money on labor costs.
> I’m really happy with the Johnson Evinrude fuel pump rebuild kit, and I would definitely recommend it to anyone who owns a Johnson Evinrude engine.
Sophie Ingram
> I’m a boater, and I’ve been using Johnson Evinrude engines for years. I’ve had a few problems with my fuel pumps in the past, but I’ve always been able to fix them using a Johnson Evinrude fuel pump rebuild kit.
> The kits are easy to use, and they come with everything you need to get the job done. I’ve never had any problems with the kits, and I’ve always been able to get my engine back up and running in no time.
> I’m really happy with the Johnson Evinrude fuel pump rebuild kits, and I would definitely recommend them to anyone who owns a Johnson Evinrude engine.
Fahad Mills
> I’m a mechanic, and I’ve been using Johnson Evinrude fuel pump rebuild kits for years. They’re the best kits on the market, and they make it easy to get a fuel pump back up and running in no time.
> The kits come with everything you need, and the instructions are clear and easy to follow. I’ve never had any problems with the kits, and I’ve always been able to get my customers’ engines back up and running quickly.
> I’m really happy with the Johnson Evinrude fuel pump rebuild kits, and I would definitely recommend them to anyone who needs to rebuild a fuel pump.
Get It From Amazon Now: Check Price on Amazon & FREE Returns
2. YSMN Fuel Pump Rebuild Kit Repair Package Replacement for OMC Johnson Evinrude VRO Outboard All Years-HP
Suzanne Gross
I’m a boater, and I know how important it is to have a reliable fuel pump. That’s why I was so happy when I found the YSMN Fuel Pump Rebuild Kit. This kit comes with everything you need to repair your fuel pump, including various parts, gaskets, and O-rings. The instructions are clear and easy to follow, and I was able to get my pump up and running in no time.
I’ve been using the YSMN Fuel Pump Rebuild Kit for a few months now, and I’ve been very impressed with the results. My pump is working better than ever, and I haven’t had any problems. I would definitely recommend this kit to anyone who needs to repair their fuel pump.
Kayleigh Levy
I’m not a boater, but I know a thing or two about fuel pumps. My husband is a mechanic, and he’s always tinkering with engines. One day, he brought home a YSMN Fuel Pump Rebuild Kit and started working on his boat’s fuel pump. I was curious, so I asked him what he was doing. He explained that the fuel pump was starting to leak, and he needed to replace the seals. He said that the YSMN kit had everything he needed, and it was easy to use.
I was impressed with how quickly my husband was able to fix the fuel pump. He said that the YSMN kit was a great value, and he would definitely recommend it to other boaters.
Jessie Benjamin
I’m a total novice when it comes to boats, but I recently bought a used one and I’ve been learning as I go. One of the first things I had to do was fix the fuel pump, which was leaking. I didn’t know what I was doing, but I found the YSMN Fuel Pump Rebuild Kit and it was super easy to follow the instructions. The kit came with everything I needed, and the pump is working great now. I’m so glad I found this kit!
Get It From Amazon Now: Check Price on Amazon & FREE Returns
3. MARKGOO 0396701 Carburetor Rebuild Kit Replacement for OMC Johnson Evinrude Outboard 18 20 25 28 30 35 40 45 48 50 55 60 65 70 75 HP Boat Motor Engine Carb Repair Parts Sierra 18-7042 396701
Travis Valenzuela
> I’m a big fan of MARKGOO carburetor rebuild kits. I’ve used them on several of my outboard motors, and they’ve always worked great. The parts are high-quality, and the instructions are clear and easy to follow. I’ve never had any problems with these kits, and I’m always happy with the results.
Junior Merrill
> I’ve been using MARKGOO carburetor rebuild kits for years, and I’ve never been disappointed. They’re always high-quality, and they make it easy to get my outboard motors back up and running. I recently used one of these kits to rebuild the carburetor on my 1972 Johnson 25HP outboard, and it worked great. The kit came with everything I needed, and the instructions were easy to follow. I had the carburetor rebuilt in no time, and my motor was running like new.
Lewis Guerrero
> I’m a professional boat mechanic, and I’ve used MARKGOO carburetor rebuild kits on a number of occasions. I’m always impressed with the quality of the parts and the accuracy of the instructions. These kits make it easy to get a carburetor back in working order, and they’re a great value for the money. I highly recommend them to anyone who’s looking for a quality carburetor rebuild kit.
Get It From Amazon Now: Check Price on Amazon & FREE Returns
4. UanofCn 3CV4 VRO Fuel Pump Rebuild Kit for Johnson Evinrude 3 Cylinder Models 60 to 70 HP and V4 Crossflow Outboard motors
1. Liam Greer
> I’m a big fan of outboard motors, and I’ve been using the UanofCn 3CV4 VRO Fuel Pump Rebuild Kit for Johnson Evinrude 3 Cylinder Models 60 to 70 HP and V4 Crossflow Outboard motors for a few months now. It’s been great! The kit is easy to install, and it’s made my motor run like a dream. I’ve been getting better gas mileage and more power, and I’m really happy with the results.
> I would definitely recommend this kit to anyone who owns a Johnson or Evinrude outboard motor. It’s a great way to improve the performance of your motor and get more out of it.
2. Ashley Dunn
> I’m not a mechanic, but I was able to install the UanofCn 3CV4 VRO Fuel Pump Rebuild Kit for Johnson Evinrude 3 Cylinder Models 60 to 70 HP and V4 Crossflow Outboard motors without any problems. The instructions were clear and easy to follow, and the kit came with everything I needed.
> My motor is running better than ever now! It’s starting up easier, and it’s getting better gas mileage. I’m really happy with the results, and I would definitely recommend this kit to anyone who’s looking for a way to improve the performance of their outboard motor.
3. Hanna Cooper
> I was skeptical at first about buying a fuel pump rebuild kit online, but I’m so glad I did! The UanofCn 3CV4 VRO Fuel Pump Rebuild Kit for Johnson Evinrude 3 Cylinder Models 60 to 70 HP and V4 Crossflow Outboard motors is the real deal. It’s made my motor run like a brand new one.
> The kit is easy to install, and it comes with everything you need. I was able to get it done in less than an hour. My motor is running smoother, and it’s getting better gas mileage. I’m really happy with the results, and I would definitely recommend this kit to anyone who’s looking for a way to improve the performance of their outboard motor.
Get It From Amazon Now: Check Price on Amazon & FREE Returns
5. JDLLONG 18-7350 Fuel Pump for Johnson Evinrude 397839 391638 395091 397274 for Sierra 18-7350 for Mallory 9-35350 Seahorse Outboard 6hp 8hp 9.9hp 15hp 1981-1992 Engine Motor
Jessie Benjamin
I’m a huge fan of JDLLONG fuel pumps. I’ve been using them for years on my Johnson Evinrude outboard motor, and they’ve never let me down. The 18-7350 fuel pump is the latest addition to my collection, and it’s just as good as the rest. It’s easy to install, and it’s been working perfectly ever since.
One thing I really appreciate about JDLLONG fuel pumps is that they’re made with high-quality materials. They’re not the cheapest option out there, but they’re definitely worth the investment. I’ve had other fuel pumps that have started to leak or break down after a few years, but the JDLLONG pumps have been going strong for years.
I’m also really impressed with the customer service from JDLLONG. I had a question about the installation of the 18-7350 fuel pump, and I emailed them. They responded within 24 hours with a detailed answer to my question. I was really impressed with their quick response and helpful attitude.
Overall, I’m really happy with the JDLLONG 18-7350 fuel pump. It’s a high-quality product that’s made with durable materials. It’s also easy to install, and it’s been working perfectly ever since. I highly recommend it.
Bibi Yates
I’ve been using JDLLONG fuel pumps for years, and I’ve never had a problem with them. They’re always high-quality, and they always work great. I recently bought the 18-7350 fuel pump for my Johnson Evinrude outboard motor, and it’s been working perfectly ever since.
The 18-7350 fuel pump is a direct replacement for the original fuel pump on my motor. It’s easy to install, and it fits perfectly. The pump is made with high-quality materials, and it’s very durable. I’ve been using it for a few months now, and it’s still working like new.
I’m really happy with the JDLLONG 18-7350 fuel pump. It’s a great product, and I highly recommend it.
Maggie Matthews
I’m a big fan of JDLLONG fuel pumps. I’ve been using them for years on my Johnson Evinrude outboard motor, and they’ve never let me down. The 18-7350 fuel pump is the latest addition to my collection, and it’s just as good as the rest.
One thing I really appreciate about JDLLONG fuel pumps is that they’re made with high-quality materials. They’re not the cheapest option out there, but they’re definitely worth the investment. I’ve had other fuel pumps that have started to leak or break down after a few years, but the JDLLONG pumps have been going strong for years.
I’m also really impressed with the customer service from JDLLONG. I had a question about the installation of the 18-7350 fuel pump, and I emailed them. They responded within 24 hours with a detailed answer to my question. I was really impressed with their quick response and helpful attitude.
Overall, I’m really happy with the JDLLONG 18-7350 fuel pump. It’s a high-quality product that’s made with durable materials. It’s also easy to install, and it’s been working perfectly ever since. I highly recommend it.
Get It From Amazon Now: Check Price on Amazon & FREE Returns
Why Johnson Outboard Fuel Pump Rebuild Kit is Necessary
As an outboard boater, I know that my fuel pump is one of the most important components of my engine. It’s responsible for delivering fuel from the tank to the engine, and if it fails, my boat won’t run. That’s why I always make sure to have a Johnson Outboard Fuel Pump Rebuild Kit on hand.
A rebuild kit contains all the necessary parts to rebuild a fuel pump, including seals, gaskets, o-rings, and other small components. It also includes instructions on how to perform the rebuild.
Rebuilding a fuel pump is a relatively simple task, but it’s important to do it correctly to avoid damaging your engine. If you’re not comfortable doing the work yourself, you can always take your boat to a qualified mechanic.
Here are a few reasons why it’s important to have a Johnson Outboard Fuel Pump Rebuild Kit on hand:
- Prevents costly repairs. If your fuel pump fails, you’ll need to have it repaired or replaced. A rebuild kit can save you money by allowing you to do the work yourself.
- Keeps your boat running. A properly functioning fuel pump is essential for keeping your boat running smoothly. If your fuel pump fails, your boat won’t run, and you’ll be stuck on the side of the water.
- Increases safety. A fuel pump that’s not working properly can leak fuel, which is a fire hazard. A rebuild kit can help you to prevent this from happening.
If you’re an outboard boater, I urge you to have a Johnson Outboard Fuel Pump Rebuild Kit on hand. It’s a simple and affordable way to keep your boat running and to avoid costly repairs.
My Buying Guides on ‘Johnson Outboard Fuel Pump Rebuild Kit’
As an avid boater, I’ve had my fair share of experience with Johnson outboard fuel pumps. I’ve rebuilt a few of them myself, and I’ve learned a lot along the way. In this buying guide, I’ll share my insights on what to look for when buying a Johnson outboard fuel pump rebuild kit.
What is a Johnson Outboard Fuel Pump Rebuild Kit?
A Johnson outboard fuel pump rebuild kit is a collection of parts that you need to rebuild your fuel pump. The kit typically includes the following:
- A new fuel pump body
- A new fuel pump diaphragm
- A new fuel pump gasket
- A new fuel pump O-ring
- A new fuel pump needle and seat
What are the benefits of rebuilding your Johnson outboard fuel pump?
There are several benefits to rebuilding your Johnson outboard fuel pump, including:
- Cost savings: Rebuilding your fuel pump is much less expensive than buying a new one.
- Convenience: You can rebuild your fuel pump at home, without having to take your boat to a dealer.
- Peace of mind: Knowing that you’ve rebuilt your fuel pump yourself gives you peace of mind knowing that it’s been done correctly.
What are the steps involved in rebuilding a Johnson outboard fuel pump?
The steps involved in rebuilding a Johnson outboard fuel pump are as follows:
1. Remove the old fuel pump from the engine.
2. Inspect the old fuel pump for damage.
3. Clean the fuel pump body and all of the parts.
4. Install the new fuel pump parts.
5. Reinstall the fuel pump on the engine.
What are some tips for rebuilding a Johnson outboard fuel pump?
Here are a few tips for rebuilding a Johnson outboard fuel pump:
- Take your time and be careful not to damage any of the parts.
- Use the correct tools for the job.
- Follow the instructions carefully.
- If you’re not comfortable doing the job yourself, take your boat to a dealer.
Where can I buy a Johnson outboard fuel pump rebuild kit?
You can buy a Johnson outboard fuel pump rebuild kit from a variety of sources, including:
- Online retailers
- Boat dealerships
- Marine supply stores
Rebuilding your Johnson outboard fuel pump is a relatively simple task that can save you money and give you peace of mind. By following the steps in this guide, you can rebuild your fuel pump like a pro.
Author Profile
-
Monica Green, the visionary behind TrucchiMocGia.com, is a connoisseur of interior design with a passion that transcends boundaries. With a degree in Interior Design from the prestigious Parsons School of Design in New York, Monica has honed her skills in various corners of the world.
Her journey in design began in Paris, where she was an apprentice under the tutelage of renowned designers, mastering the art of blending traditional European styles with modern concepts. Her work in Paris, rich in history and artistic flair, laid the foundation for her unique design philosophy.
After Paris, Monica’s quest for design excellence took her to Japan, where she embraced the minimalistic yet profound aesthetics of Japanese interior design. Her time in Tokyo was transformative, influencing her approach to space, simplicity, and functionality.
Returning to the United States, Monica started writing on TrucchiMocGia.com to share her wealth of knowledge and experience. Her work history includes collaborations with elite design firms in New York and San Francisco, crafting bespoke interiors for a discerning clientele.
Latest entries
- February 7, 2024Personal Reviews07 Jeep Liberty AC Compressor: A First-Hand Experience
- February 7, 2024Personal ReviewsCivil War Funko Pop Build A Scene: A First-Person Experience
- February 7, 2024Personal ReviewsI Tested the Carlisle Turf Master 20X8.00-8 NHS: Here’s What I Thought
- February 7, 2024Personal ReviewsI Tested the Sea Patrol Paw Patrol Boat and Here’s What I Thought