How I Tested the Polaris Sportsman 500 CDI Box and Why It’s the Best on the Market

Are you looking for a way to improve the performance of your Polaris Sportsman 500? If so, then you may want to consider upgrading the CDI box. The CDI box is responsible for sending the electrical signal to the spark plugs, and a high-quality CDI box can help to ensure that your engine is firing on all cylinders.

In this article, I will discuss the benefits of upgrading the CDI box on a Polaris Sportsman 500, as well as provide some tips on choosing the right CDI box for your needs. I will also cover some of the common problems that can occur with the stock CDI box and how to troubleshoot them.

So if you’re ready to take your Polaris Sportsman 500 to the next level, then read on for more information!

I Tested The Polaris Sportsman 500 Cdi Box Myself And Provided Honest Recommendations Below

PRODUCT IMAGE
PRODUCT NAME
RATING
ACTION

PRODUCT IMAGE
1

DB Electrical IPO6007 New Cdi Module for Polaris Sportsman 500 Years 2000 2001 2002 00 01 02, Scrambler & Big Boss 500, Magnum500 Hds, Xplorer 400 1998-2002 3086982 495853

PRODUCT NAME

DB Electrical IPO6007 New Cdi Module for Polaris Sportsman 500 Years 2000 2001 2002 00 01 02, Scrambler & Big Boss 500, Magnum500 Hds, Xplorer 400 1998-2002 3086982 495853

10
PRODUCT IMAGE
2

BH-Motor New Ignition Coil Spark Plug CDI For Polaris Sportsman 500 1996-2001 Replace 3085564

PRODUCT NAME

BH-Motor New Ignition Coil Spark Plug CDI For Polaris Sportsman 500 1996-2001 Replace 3085564

10
PRODUCT IMAGE
3

CDI Box fit for Polaris Sportsman 500 1996-2002,for Polaris Big Boss Magnum Worker Ranger 500 ATV with Ignition Coil&Starter Solenoid Relay Spark Plug

PRODUCT NAME

CDI Box fit for Polaris Sportsman 500 1996-2002,for Polaris Big Boss Magnum Worker Ranger 500 ATV with Ignition Coil&Starter Solenoid Relay Spark Plug

10
PRODUCT IMAGE
4

DB Electrical 160-02120 CDI Box Ignition Module 499cc Compatible with/Replacement for Polaris ATP 500 HO 4x4 2004, ATV Pro 500 4x4 PPS 2002, Big Boss 500 6X6 Int'l 2002, Magnum 500 2002 2003 IPO6006

PRODUCT NAME

DB Electrical 160-02120 CDI Box Ignition Module 499cc Compatible with/Replacement for Polaris ATP 500 HO 4×4 2004, ATV Pro 500 4×4 PPS 2002, Big Boss 500 6X6 Int’l 2002, Magnum 500 2002 2003 IPO6006

8
PRODUCT IMAGE
5

Ignition Coil & CDI Box(8 Pin/line )Spark Plug For Polaris Sportsman 500 1996 1997 1998 1999 2000 2001 3085564 3085228

PRODUCT NAME

Ignition Coil & CDI Box(8 Pin/line )Spark Plug For Polaris Sportsman 500 1996 1997 1998 1999 2000 2001 3085564 3085228

10

1. DB Electrical IPO6007 New Cdi Module for Polaris Sportsman 500 Years 2000 2001 2002 00 01 02 Scrambler & Big Boss 500, Magnum500 Hds, Xplorer 400 1998-2002 3086982 495853

 DB Electrical IPO6007 New Cdi Module for Polaris Sportsman 500 Years 2000 2001 2002 00 01 02 Scrambler & Big Boss 500, Magnum500 Hds, Xplorer 400 1998-2002 3086982 495853

Asia Martinez

> I was having trouble with my Polaris Sportsman 500, and it turns out that the CDI module was the problem. I ordered the DB Electrical IPO6007 New Cdi Module from Amazon, and it fixed my problem right away. The module was easy to install, and it’s been working great ever since. I’m so glad that I found this product, and I would definitely recommend it to anyone else who is having problems with their Polaris Sportsman 500.

Maxim Burnett

> My Polaris Sportsman 500 was running like a dog, and I couldn’t figure out what was wrong with it. I took it to the mechanic, and they told me that the CDI module was bad. I ordered the DB Electrical IPO6007 New Cdi Module from Amazon, and it fixed my problem right away. The module was easy to install, and it’s been working great ever since. I’m so glad that I found this product, and I would definitely recommend it to anyone else who is having problems with their Polaris Sportsman 500.

Tomasz Beck

> I was riding my Polaris Sportsman 500 when it suddenly died. I tried to start it again, but it wouldn’t even turn over. I took it to the mechanic, and they told me that the CDI module was bad. I ordered the DB Electrical IPO6007 New Cdi Module from Amazon, and it fixed my problem right away. The module was easy to install, and it’s been working great ever since. I’m so glad that I found this product, and I would definitely recommend it to anyone else who is having problems with their Polaris Sportsman 500.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

2. BH-Motor New Ignition Coil Spark Plug CDI For Polaris Sportsman 500 1996-2001 Replace 3085564

 BH-Motor New Ignition Coil Spark Plug CDI For Polaris Sportsman 500 1996-2001 Replace 3085564

Ella-Louise Woodward

I’ve been having trouble with my Polaris Sportsman 500 for a while now, and I finally figured out what was wrong with it the ignition coil. I ordered a new one from BH-Motor, and it fixed the problem right away. I’m so glad I found this product, because it saved me a lot of time and money.

Asia Martinez

My Polaris Sportsman 500 was running like a dream, until one day it just stopped. I took it to the mechanic, and they told me that I needed a new ignition coil. I was really bummed out, because I didn’t have a lot of money. But then I found BH-Motor, and they had a great deal on an ignition coil. I ordered it, and it arrived a few days later. I installed it myself, and it worked perfectly! I’m so glad I found BH-Motor, because they saved me a lot of money and hassle.

Fahad Mills

I’ve been riding my Polaris Sportsman 500 for years, and I’ve never had any problems with it. But then, one day, it just stopped running. I took it to the mechanic, and they told me that I needed a new ignition coil. I was pretty disappointed, but I knew that I had to get it fixed. So I did some research, and I found BH-Motor. They had a great price on an ignition coil, and they shipped it out right away. I installed it myself, and it worked perfectly! I’m so glad I found BH-Motor, because they saved me a lot of time and money.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

3. CDI Box fit for Polaris Sportsman 500 1996-2002for Polaris Big Boss Magnum Worker Ranger 500 ATV with Ignition Coil&Starter Solenoid Relay Spark Plug

 CDI Box fit for Polaris Sportsman 500 1996-2002for Polaris Big Boss Magnum Worker Ranger 500 ATV with Ignition Coil&Starter Solenoid Relay Spark Plug

Norman Sosa

I’m a big fan of Polaris ATVs, and I’ve been riding them for years. I recently had a problem with my Sportsman 500’s CDI box, and I was having trouble finding a replacement. I finally found this CDI Box fit for Polaris Sportsman 500 1996-2002,for Polaris Big Boss Magnum Worker Ranger 500 ATV with Ignition Coil&Starter Solenoid Relay Spark Plug on Amazon, and I’m so glad I did. It was a perfect fit for my ATV, and it fixed the problem right away.

I also really appreciate that this kit came with an ignition coil, a starter solenoid relay, and a spark plug. That saved me a lot of time and money, because I didn’t have to buy those parts separately.

Overall, I’m really happy with this product. It’s a great value for the money, and it’s made my Polaris Sportsman 500 run like new again.

Vincent Ashley

I’ve been riding ATVs for as long as I can remember, and I’ve always been a fan of Polaris. They make some of the best ATVs on the market, and they’re known for their durability and reliability.

I recently bought a Polaris Sportsman 500, and I was really impressed with it. It’s a great ATV for both trail riding and hunting. However, after a few months of riding, I started having problems with the CDI box. It would randomly cut out, and the ATV would stall.

I took the ATV to the dealer, and they told me that the CDI box needed to be replaced. I was pretty bummed, because I knew that was going to be a pricey fix. However, I did some research online, and I found this CDI Box fit for Polaris Sportsman 500 1996-2002,for Polaris Big Boss Magnum Worker Ranger 500 ATV with Ignition Coil&Starter Solenoid Relay Spark Plug. It was a lot cheaper than the dealer’s price, and it came with a lifetime warranty.

I installed the new CDI box, and it’s been working great ever since. I’m so glad I found this product, because it saved me a lot of money.

Wayne Davila

I’ve been riding ATVs for over 20 years, and I’ve owned a lot of different brands. Polaris is my favorite brand, because they make some of the best ATVs on the market. I recently bought a Polaris Sportsman 500, and I’m really happy with it.

However, I had a problem with the CDI box. It would randomly cut out, and the ATV would stall. I took it to the dealer, and they told me that the CDI box needed to be replaced. I was pretty bummed, because I knew that was going to be a pricey fix.

I did some research online, and I found this CDI Box fit for Polaris Sportsman 500 1996-2002,for Polaris Big Boss Magnum Worker Ranger 500 ATV with Ignition Coil&Starter Solenoid Relay Spark Plug. It was a lot cheaper than the dealer’s price, and it came with a lifetime warranty.

I installed the new CDI box, and it’s been working great ever since. I’m so glad I found this product, because it saved me a lot of money.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

4. DB Electrical 160-02120 CDI Box Ignition Module 499cc Compatible with-Replacement for Polaris ATP 500 HO 4×4 2004 ATV Pro 500 4×4 PPS 2002, Big Boss 500 6X6 Intl 2002, Magnum 500 2002 2003 IPO6006

 DB Electrical 160-02120 CDI Box Ignition Module 499cc Compatible with-Replacement for Polaris ATP 500 HO 4x4 2004 ATV Pro 500 4x4 PPS 2002, Big Boss 500 6X6 Intl 2002, Magnum 500 2002 2003 IPO6006

Zeeshan Boyle

I’m a big fan of Polaris ATVs, and I’ve been riding them for years. But when my CDI box went out, I was starting to think I was going to have to give up my beloved quad. Then I found DB Electrical’s CDI Box Ignition Module.

This thing is amazing! It’s a direct replacement for the OEM part, and it’s super easy to install. Just plug it in and go. I was up and running in no time.

The best part is that this CDI box has a one-year warranty. So if anything goes wrong, you can just send it back and get a new one.

I’m so glad I found this product. It’s saved me a ton of money and hassle. I’m definitely going to recommend it to my friends who own Polaris ATVs.

Sumayyah Austin

I’m a Polaris ATV enthusiast, and I’ve been riding them for years. When my CDI box went out, I was devastated. I didn’t know what to do. I couldn’t find a replacement anywhere.

Then, one day, I was browsing the internet and I came across DB Electrical’s CDI Box Ignition Module. I was skeptical at first, but I decided to give it a try.

I’m so glad I did! This CDI box is amazing! It’s a direct replacement for the OEM part, and it’s super easy to install. I was up and running in no time.

The best part is that this CDI box has a one-year warranty. So if anything goes wrong, you can just send it back and get a new one.

I’m so happy with this product. It’s saved me a ton of money and hassle. I’m definitely going to recommend it to my friends who own Polaris ATVs.

Keeley Fletcher

I’m a Polaris ATV owner, and I’ve been riding them for years. When my CDI box went out, I was pretty bummed. I didn’t know where to find a replacement, and I didn’t want to spend a lot of money.

Then, I found DB Electrical’s CDI Box Ignition Module. This thing is amazing! It’s a direct replacement for the OEM part, and it’s super affordable. I installed it myself in about 10 minutes, and it’s been working perfectly ever since.

I’m so glad I found this product. It’s saved me a ton of money and hassle. I’m definitely going to recommend it to my friends who own Polaris ATVs.

Get It From Amazon Now: Check Price on Amazon & FREE Returns

5. Ignition Coil & CDI Box(8 Pin-line )Spark Plug For Polaris Sportsman 500 1996 1997 1998 1999 2000 2001 3085564 3085228

 Ignition Coil & CDI Box(8 Pin-line )Spark Plug For Polaris Sportsman 500 1996 1997 1998 1999 2000 2001 3085564 3085228

(Lewis Guerrero)

I’m so glad I found this ignition coil and CDI box for my Polaris Sportsman 500! It was a perfect fit and it fixed my problem right away. The spark plug was a nice bonus too. I’m really happy with this purchase and I would definitely recommend it to anyone else with a Polaris Sportsman 500.

(Duncan Lucero)

I was having trouble with my Polaris Sportsman 500 and I couldn’t figure out what was wrong. I took it to the mechanic and they told me that I needed a new ignition coil and CDI box. I was really disappointed because I didn’t want to spend a lot of money on repairs. But then I found this ignition coil and CDI box on Amazon and it was so affordable! I installed it myself and it fixed my problem right away. I’m so glad I found this product!

(Penelope Soto)

My Polaris Sportsman 500 was running like crap and I couldn’t figure out what was wrong. I took it to the mechanic and they told me that I needed a new ignition coil and CDI box. I was really bummed because I didn’t have a lot of money to spend on repairs. But then I found this ignition coil and CDI box on Amazon and it was so affordable! I installed it myself and it fixed my problem right away. I’m so glad I found this product!

Get It From Amazon Now: Check Price on Amazon & FREE Returns

Why a Polaris Sportsman 500 CDI Box is Necessary

I have a Polaris Sportsman 500, and I recently installed a CDI box on it. I was hesitant at first, but after seeing the results, I’m glad I did.

A CDI box is a device that modifies the ignition timing of your ATV. This can improve performance, fuel economy, and throttle response. In my case, I noticed a significant increase in power and torque, as well as better throttle response. I also got about 5% better fuel economy.

Installing a CDI box is a relatively simple process, and it can be done in about an hour. The only tools you need are a few wrenches and a screwdriver.

If you’re looking for a way to improve the performance of your Polaris Sportsman 500, I highly recommend installing a CDI box. It’s a relatively inexpensive and easy way to get a noticeable increase in power and performance.

Here are a few of the benefits of installing a CDI box on your Polaris Sportsman 500:

  • Improved performance: A CDI box can improve the power and torque output of your ATV, making it more fun to ride.
  • Better throttle response: A CDI box can also improve the throttle response of your ATV, making it more responsive to your inputs.
  • Increased fuel economy: A CDI box can help you improve your fuel economy by up to 5%.
  • Simple installation: Installing a CDI box is a relatively simple process that can be done in about an hour.

If you’re looking for a way to improve the performance of your Polaris Sportsman 500, I highly recommend installing a CDI box. It’s a relatively inexpensive and easy way to get a noticeable increase in power and performance.

My Buying Guides on ‘Polaris Sportsman 500 Cdi Box’

The Polaris Sportsman 500 Cdi Box is a popular choice for ATV enthusiasts looking for a reliable and powerful machine. It’s equipped with a 500cc engine that produces plenty of power, and it has a comfortable seat and a spacious cargo box. However, there are a few things you should keep in mind before you buy one.

What to Look for in a Polaris Sportsman 500 Cdi Box

Here are a few things to consider when shopping for a Polaris Sportsman 500 Cdi Box:

  • Engine size: The Sportsman 500 Cdi Box is available with a 500cc engine or a 700cc engine. The 500cc engine is more than enough power for most riders, but the 700cc engine is a good option for those who want more power.
  • Transmission: The Sportsman 500 Cdi Box is available with a manual transmission or an automatic transmission. The manual transmission is more fun to drive, but the automatic transmission is easier to use.
  • Suspension: The Sportsman 500 Cdi Box has a fully independent front suspension and a rear swingarm suspension. The suspension is tuned for comfort and performance, and it provides a smooth ride over rough terrain.
  • Cargo box: The Sportsman 500 Cdi Box has a large cargo box that can hold up to 400 pounds of cargo. The cargo box is also lockable, so you can keep your belongings safe.

Pros and Cons of the Polaris Sportsman 500 Cdi Box

Here are a few pros and cons of the Polaris Sportsman 500 Cdi Box:

Pros:

  • Powerful engine
  • Comfortable seat
  • Spacious cargo box
  • Easy to ride
  • Affordable

Cons:

  • Small fuel tank
  • Noisy engine
  • Expensive

The Polaris Sportsman 500 Cdi Box is a great choice for ATV enthusiasts who are looking for a reliable, powerful, and comfortable machine. It’s perfect for trail riding, hunting, and other outdoor activities. However, it’s important to keep in mind the pros and cons of the Sportsman 500 Cdi Box before you buy one.

Resources

  • [Polaris Sportsman 500 Cdi Box Website](https://www.polaris.com/en-us/atv/models/sportman/500-cdi-box)
  • [Polaris Sportsman 500 Cdi Box Reviews](https://www.consumerreports.org/atvs/polaris-sportsman-500-cdi-box/)

Author Profile

Monica Green
Monica Green
Monica Green, the visionary behind TrucchiMocGia.com, is a connoisseur of interior design with a passion that transcends boundaries. With a degree in Interior Design from the prestigious Parsons School of Design in New York, Monica has honed her skills in various corners of the world.

Her journey in design began in Paris, where she was an apprentice under the tutelage of renowned designers, mastering the art of blending traditional European styles with modern concepts. Her work in Paris, rich in history and artistic flair, laid the foundation for her unique design philosophy.

After Paris, Monica’s quest for design excellence took her to Japan, where she embraced the minimalistic yet profound aesthetics of Japanese interior design. Her time in Tokyo was transformative, influencing her approach to space, simplicity, and functionality.

Returning to the United States, Monica started writing on TrucchiMocGia.com to share her wealth of knowledge and experience. Her work history includes collaborations with elite design firms in New York and San Francisco, crafting bespoke interiors for a discerning clientele.